Product Description
Crownwell Oil-Injected Rotary Screw Compressors
CWD 7-400 & CWD 7-400 PM
Power output: 7-400 kW / 10-500 hp
Delivery rate: 0.8-71.2 m3/min / 28-2514 cfm
Pressure range: 7-13 bar / 100-190 psig
CROWNWELL COMPRESSOR – HIGHEST STHangZhouRD
SIMPLICITY BUT NOT SIMPLE
For 3 generations, customers from mechanical engineering, industry and trade have relied on CHINAMFG know-how when it comes to plHangZhou, developing and manufacturing compressed air systems. They are fully aware of the fact that CHINAMFG AIR is more than just ordinary compressed air: utmost safety, outstanding efficiency, excellent quality, maximized flexibility along with dependable service are the ingredients to transform CHINAMFG AIR into air to work with – in China, in Asia and in more than 102 countries around the world.
The III generation, the basis for economical compressed air production
The Know-How
More than decades of know-how in manufacturing for the compressed air market. World wide knowledge in different compressed air applications have guided the development of customer specified stationary screw compressors.
Technical Advancement for your Benefit
The advantage of CHINAMFG lies in its simplified construction. Fewer components are utilized. This means a 60% reduction in main and wearing parts and over 70% fewer pipes and connections. In turn, this greatly reduces the risk of leakages, making the system environmentally friendly. Safe direct drive operation without V-belt transmission.
The CHINAMFG CHINAMFG works in the following way:
Ambient air is drawn through the intake filter and the multifunctional control system into the CHINAMFG block. This block consists of a pair of screw rotors. The main rotor, driven by an electric motor, takes the secondary rotor with it. The air is drawn in by the rotation of both of the interlocking rotors and is continually compressed. During rotation, coolant is injected into the rotors and forms a hydrostatic film between the main and secondary rotors. The function of the coolant is to seal the rotors, lubricate the bearings and adsorb the compression heat. Before compressed air leaves the compressor ( at 80 ºC approx.) it is separated from the coolant before being cooled in the aftercooler to approx.. 8ºC to 12ºC above the ambient temperature. The coolant then passes to the thermostatic control block and filter, before entering the cooler where it is cooled from approx.. 80ºC down to 50ºC. It is then injected back into the CHINAMFG block.
Features:
Direct drive via flexible coupling.
Fully encapsulated CHINAMFG CHINAMFG block.
Standard electric motor Protection Index IP23 and IP54.
User friendly service access.
Top quality, washable, oil resistant sound insulation.
Ready for operation, prewired and fully enclosed.
With operating mode selector switch Automatic-Off-Continuous.
Centrally mounted cooling fan provided for compressed air and lubricant coolers.
Compact and neat cabinet design.
Optional Equipment:
Sense of rotation
Multiple unit control with automatic base load selection
Full motor protection
Mains isolator switch for wall mounting
Beyond these features we offer a wide choice of compressed air accessories in reference to our compressor product range.
Energy Recovery Systems CROWNWELL-THERM
Compressed Air Filters
Compressed Air Dryers
Condensate Traps
Oil-Water Separators
Compressed Air Receivers
Crownwell OIL-INJECTED FIXED SPEED COMPRESSOR
TECHNICAL SPECIFICATIONS CWD 7-400
(7.5-400kW / 10-500hp)
Model | Motor Power kW / hp |
Free Air Delivery m3/min |
Noise Level dB(A) |
Dimension L * W * H mm |
Weight Kg |
|||
7barg | 8barg | 10barg | 13barg | |||||
CWD7 | 7.5 / 10 | 1.3 | 1.2 | 1.0 | 0.8 | 66 | 880*700*920 | 240 |
CWD11 | 11 / 15 | 1.7 | 1.6 | 1.4 | 1.2 | 68 | 1080*750*1000 | 400 |
CWD15 | 15 / 20 | 2.5 | 2.3 | 2.1 | 1.9 | 68 | 1080*750*1000 | 420 |
CWD18 | 18.5 / 25 | 3.2 | 3.0 | 2.7 | 2.4 | 68 | 1280*850*1160 | 550 |
CWD22 | 22 / 30 | 3.8 | 3.6 | 3.2 | 2.8 | 68 | 1280*850*1160 | 580 |
CWD30 | 30 / 40 | 5.3 | 5.0 | 4.5 | 4.0 | 68 | 1280*850*1160 | 600 |
CWD37 | 37 / 50 | 6.8 | 6.2 | 5.6 | 5.0 | 68 | 1400*1000*1290 | 800 |
CWD45 | 45 / 60 | 8.0 | 7.3 | 7.0 | 5.9 | 72 | 1400*1000*1290 | 850 |
CWD55 | 55 / 75 | 10.1 | 9.5 | 8.7 | 7.8 | 72 | 1800*1230*1570 | 1660 |
CWD75 | 75 / 100 | 13.6 | 12.8 | 12.3 | 10.2 | 72 | 1800*1230*1570 | 1800 |
CWD90 | 90 / 125 | 16.2 | 15.5 | 14.0 | 12.5 | 72 | 1800*1230*1570 | 1900 |
CWD110 | 110 / 150 | 21.2 | 19.8 | 17.8 | 15.5 | 72 | 2400*1470*1840 | 2500 |
CWD132 | 132 / 180 | 24.5 | 23.2 | 20.5 | 17.8 | 75 | 2400*1470*1840 | 2700 |
CWD160 | 160 / 215 | 28.8 | 27.8 | 25.0 | 22.4 | 75 | 2400*1470*1840 | 3000 |
CWD185 | 185 / 250 | 32.5 | 31.2 | 28.0 | 25.8 | 75 | 3150*1980*2150 | 3500 |
CWD200 | 200 / 270 | 36.0 | 34.3 | 30.5 | 28.0 | 82 | 3150*1980*2150 | 4000 |
CWD250 | 250 / 350 | 43.0 | 41.5 | 38.2 | 34.9 | 82 | 3150*1980*2150 | 4500 |
CWD315 | 315 / 400 | 51.0 | 50.2 | 44.5 | 39.5 | 82 | 3150*1980*2150 | 6000 |
CWD355 | 355 / 450 | 64.0 | 61.0 | 56.5 | 49.0 | 84 | 3150*1980*2150 | 6500 |
CWD400 | 400 / 500 | 71.2 | 68.1 | 62.8 | 52.2 | 84 | 3150*1980*2150 | 7200 |
- Unit performance measured according to ISO 1217, Annex C, Edition 4 (2009)
Reference conditions:
-Relative humidity 0%
-Absolute inlet pressure: 1 bar (a) (14.5 psi)
-Intake air temperature: 20°C, 68°F
- Noise level measured according to ISO 2151:2004, operation at max. operating pressure and max. speed; tolerance: ±3 dB(A)
Crownwell OIL-INJECTED PERMANENT MAGNET COMPRESSOR
TECHNICAL SPECIFICATIONS CWD 7-400 PM
(7.5-400kW / 10-500hp)
Model | Motor Power kW / hp |
Free Air Delivery m3/min |
Noise Level dB(A) |
Dimension L * W * H mm |
Weight Kg |
|||
7barg | 8barg | 10barg | 13barg | |||||
CWD7 PM | 7.5 / 10 | 1.3 | 1.2 | 1.0 | 0.8 | 66 | 760*700*920 | 200 |
CWD11 PM | 11 / 15 | 1.7 | 1.6 | 1.4 | 1.2 | 68 | 980*750*1000 | 350 |
CWD15 PM | 15 / 20 | 2.5 | 2.3 | 2.1 | 1.9 | 68 | 980*750*1000 | 360 |
CWD18 PM | 18.5 / 25 | 3.2 | 3.0 | 2.7 | 2.4 | 68 | 1120*850*1160 | 500 |
CWD22 PM | 22 / 30 | 3.8 | 3.6 | 3.2 | 2.8 | 68 | 1120*850*1160 | 520 |
CWD30 PM | 30 / 40 | 5.3 | 5.0 | 4.5 | 4.0 | 68 | 1120*850*1160 | 550 |
CWD37 PM | 37 / 50 | 6.8 | 6.2 | 5.6 | 5.0 | 68 | 1280*1000*1290 | 750 |
CWD45 PM | 45 / 60 | 8.0 | 7.3 | 7.0 | 5.9 | 72 | 1280*1000*1290 | 780 |
CWD55 PM | 55 / 75 | 10.1 | 9.5 | 8.7 | 7.8 | 72 | 1800*1230*1570 | 1600 |
CWD75 PM | 75 / 100 | 13.6 | 12.8 | 12.3 | 10.2 | 72 | 1800*1230*1570 | 1800 |
CWD90 PM | 90 / 125 | 16.2 | 15.5 | 14.0 | 12.5 | 72 | 1800*1230*1570 | 1900 |
CWD110 PM | 110 / 150 | 21.2 | 19.8 | 17.8 | 15.5 | 72 | 2400*1470*1840 | 2500 |
CWD132 PM | 132 / 180 | 24.5 | 23.2 | 20.5 | 17.8 | 75 | 2400*1470*1840 | 2700 |
CWD160 PM | 160 / 215 | 28.8 | 27.8 | 25.0 | 22.4 | 75 | 2400*1470*1840 | 3000 |
CWD185 PM | 185 / 250 | 32.5 | 31.2 | 28.0 | 25.8 | 75 | 3150*1980*2150 | 3500 |
CWD200 PM | 200 / 270 | 36.0 | 34.3 | 30.5 | 28.0 | 82 | 3150*1980*2150 | 4000 |
CWD250 PM | 250 / 350 | 43.0 | 41.5 | 38.2 | 34.9 | 82 | 3150*1980*2150 | 4500 |
CWD315 PM | 315 / 400 | 51.0 | 50.2 | 44.5 | 39.5 | 82 | 3150*1980*2150 | 6000 |
CWD355 PM | 355 / 450 | 64.0 | 61.0 | 56.5 | 49.0 | 84 | 3150*1980*2150 | 6500 |
CWD400 PM | 400 / 500 | 71.2 | 68.1 | 62.8 | 52.2 | 84 | 3150*1980*2150 | 7200 |
- Unit performance measured according to ISO 1217, Annex C, Edition 4 (2009)
Reference conditions:
-Relative humidity 0%
-Absolute inlet pressure: 1 bar (a) (14.5 psi)
-Intake air temperature: 20°C, 68°F
- Noise level measured according to ISO 2151:2004, operation at max. operating pressure and max. speed; tolerance: ±3 dB(A)
- PM-Permanent Magnet
Crownwell TWO-STAGE OIL-INJECTED COMPRESSOR
TECHNICAL SPECIFICATIONS CWD 7-400 PM
(7.5-400kW / 10-500hp)
Model | Motor Power kW / hp |
Free Air Delivery m3/min |
Noise Level dB(A) |
Dimension L * W * H mm |
Weight Kg |
|||
7barg | 8barg | 10barg | 13barg | |||||
CWD15-2S | 15 / 20 | 3.0 | 2.9 | 2.4 | 2.2 | 68 | 1480*850*1180 | 780 |
CWD18-2S | 18.5 / 25 | 3.6 | 3.5 | 2.9 | 2.5 | 68 | 1480*850*1180 | 800 |
CWD22-2S | 22 / 30 | 4.2 | 4.1 | 3.5 | 3.2 | 68 | 1480*850*1180 | 820 |
CWD30-2S | 30 / 40 | 6.5 | 6.4 | 4.9 | 4.2 | 68 | 1720*1110*1480 | 1080 |
CWD37-2S | 37 / 50 | 7.2 | 7.1 | 6.3 | 5.4 | 68 | 1720*1110*1480 | 1100 |
CWD45-2S | 45 / 60 | 9.8 | 9.7 | 7.8 | 6.5 | 72 | 1720*1110*1480 | 1120 |
CWD55-2S | 55 / 75 | 12.8 | 12.5 | 9.6 | 8.6 | 72 | 2100*1350*1720 | 2080 |
CWD75-2S | 75 / 100 | 17.5 | 16.5 | 12.5 | 11.2 | 72 | 2100*1350*1720 | 2100 |
CWD90-2S | 90 / 125 | 20.8 | 19.8 | 16.9 | 14.3 | 72 | 2460*1700*1900 | 3280 |
CWD110-2S | 110 / 150 | 24.5 | 23.5 | 19.7 | 17.6 | 72 | 2460*1700*1900 | 3480 |
CWD132-2S | 132 / 180 | 30.0 | 28.0 | 23.5 | 19.8 | 75 | 2900*1800*2571 | 3980 |
CWD160-2S | 160 / 215 | 34.5 | 33.6 | 30.0 | 23.8 | 75 | 2900*1800*2571 | 4280 |
CWD185-2S | 185 / 250 | 41.0 | 38.4 | 32.5 | 28.6 | 75 | 3800*1980*2150 | 5450 |
CWD200-2S | 200 / 270 | 44.6 | 43.0 | 38.5 | 32.8 | 82 | 3800*1980*2150 | 5600 |
CWD220-2S | 220 / 300 | 48.6 | 47.0 | 41.0 | 38.0 | 82 | 3800*1980*2150 | 6500 |
CWD250-2S | 250 / 350 | 55.0 | 54.0 | 46.0 | 40.0 | 82 | 3800*1980*2150 | 6600 |
- Unit performance measured according to ISO 1217, Annex C, Edition 4 (2009)
Reference conditions:
-Relative humidity 0%
-Absolute inlet pressure: 1 bar (a) (14.5 psi)
-Intake air temperature: 20°C, 68°F
- Noise level measured according to ISO 2151:2004, operation at max. operating pressure and max. speed; tolerance: ±3 dB(A)
- 2S-Two Stage
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Lubrication Style: | Lubricated |
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Cooling System: | AC Cooling and Air Cooling |
Power Source: | AC Power |
Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What is the impact of humidity on compressed air quality?
Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:
1. Corrosion:
High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.
2. Contaminant Carryover:
Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.
3. Decreased Efficiency of Pneumatic Systems:
Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.
4. Product Contamination:
In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.
5. Increased Maintenance Requirements:
Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.
6. Adverse Effects on Instrumentation:
Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.
To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.
Can air compressors be integrated into automated systems?
Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:
Pneumatic Automation:
Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.
Control and Regulation:
In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.
Sequential Operations:
Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.
Energy Efficiency:
Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.
Monitoring and Diagnostics:
Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.
When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.
In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.
How does an air compressor work?
An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:
1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.
2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.
3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.
4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.
5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.
6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.
Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.
In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.
editor by CX 2024-01-04